{"id":24633,"date":"2020-05-01T18:42:09","date_gmt":"2020-05-01T16:42:09","guid":{"rendered":"https:\/\/sixphere.com\/project\/integrated-production-management-in-industry-4-0-and-manufacturing-with-proximity\/"},"modified":"2025-04-11T10:52:20","modified_gmt":"2025-04-11T08:52:20","slug":"integrated-production-management-in-industry-4-0-and-manufacturing-with-proximity","status":"publish","type":"project","link":"https:\/\/sixphere.com\/en\/project\/integrated-production-management-in-industry-4-0-and-manufacturing-with-proximity\/","title":{"rendered":"Integrated production management in Industry 4.0 and manufacturing with proximity"},"content":{"rendered":"\n\n\n\n\n\n\n\n\n\n\n\n\n[et_pb_section fb_built=”1″ custom_padding_last_edited=”off|desktop” admin_label=”Hero” _builder_version=”3.24″ use_background_color_gradient=”on” background_color_gradient_start=”#67ab6a” background_color_gradient_end=”rgba(104,168,222,0.77)” background_color_gradient_direction=”135deg” background_color_gradient_overlays_image=”on” background_image=”http:\/\/brandnewday.sixphere.com\/wp-content\/uploads\/2019\/06\/lee-campbell-6njoEbtarec-unsplash.jpg” background_position=”bottom_left” custom_padding=”100px|0px|75px|||” bottom_divider_height=”25px”][et_pb_row custom_padding=”||0px|||” disabled_on=”off|off|off” _builder_version=”3.24″][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ _dynamic_attributes=”content” header_font=”||||||||” header_3_font=”|600|||||||” header_3_font_size=”40px” header_3_line_height=”1.1em” header_4_font=”Roboto Condensed|700||on|||||” header_4_text_align=”left” header_4_font_size=”14px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px|3px”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9jYXRlZ29yaWVzIiwic2V0dGluZ3MiOnsiYmVmb3JlIjoiPGg0PiIsImFmdGVyIjoiPC9oND4iLCJsaW5rX3RvX3Rlcm1fcGFnZSI6Im9mZiIsInNlcGFyYXRvciI6IiB8ICIsImNhdGVnb3J5X3R5cGUiOiJwcm9qZWN0X2NhdGVnb3J5IiwiZW5hYmxlX2h0bWwiOiJvZmYifX0=@[\/et_pb_text][et_pb_text _builder_version=”3.24″ _dynamic_attributes=”content” text_font=”Roboto Condensed|300|||||||” text_text_align=”left” text_text_color=”#ffffff” text_font_size=”22px” text_line_height=”1.2em” header_font=”||||||||” header_text_align=”left” header_text_color=”#ffffff” header_font_size=”54px” header_letter_spacing=”1px” header_2_font=”|700||on|||||” header_2_font_size=”40px” header_2_line_height=”0.8em” custom_margin=”||10px” header_font_size_phone=”36px” header_font_size_last_edited=”on|desktop”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90aXRsZSIsInNldHRpbmdzIjp7ImJlZm9yZSI6IjxoMT4iLCJhZnRlciI6IjwvaDE+IiwiZW5hYmxlX2h0bWwiOiJvZmYifX0=@[\/et_pb_text][dsm_typing_effect typing_effect=”MEET OUR AGILE” typing_loop=”off” typing_speed=”50ms” _builder_version=”3.24″ header_font=”|||on|||||” header_text_align=”left” header_text_color=”#ffffff” header_font_size=”18px” header_letter_spacing=”2px” header_line_height=”1.8em” custom_margin=”40px||22px|||”][\/dsm_typing_effect][et_pb_image src=”https:\/\/sixphere.com\/wp-content\/uploads\/2020\/03\/scroll-down-icon.png” url=”#caso-exito-polaris-alestis” _builder_version=”3.24″ height=”100px” custom_margin=”-25px||” filter_invert=”100%” animation_style=”bounce” animation_direction=”bottom”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ module_id=”caso-exito-polaris-alestis” _builder_version=”3.24″ custom_margin=”0px||0px” custom_padding=”0px||0px”][et_pb_row custom_padding=”0px||0px” custom_margin=”50px||” _builder_version=”3.24″][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ _dynamic_attributes=”content” header_font=”||||||||” header_3_font=”|600|||||||” header_3_font_size=”40px” header_3_line_height=”1.1em” header_4_font=”|700||on|||||” header_4_text_align=”center” header_4_text_color=”#255d83″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9jYXRlZ29yaWVzIiwic2V0dGluZ3MiOnsiYmVmb3JlIjoiPGg0PiIsImFmdGVyIjoiPC9oND4iLCJsaW5rX3RvX3Rlcm1fcGFnZSI6Im9mZiIsInNlcGFyYXRvciI6IiIsImNhdGVnb3J5X3R5cGUiOiJwcm9qZWN0X2NhdGVnb3J5IiwiZW5hYmxlX2h0bWwiOiJvZmYifX0=@[\/et_pb_text][et_pb_text _builder_version=”3.24″ _dynamic_attributes=”content” header_font=”||||||||” header_3_font=”|600|||||||” header_3_text_align=”center” header_3_font_size=”40px” header_3_line_height=”1.1em” header_4_font=”|700||on|||||” header_4_text_color=”#255d83″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px” custom_padding=”||0px”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9leGNlcnB0Iiwic2V0dGluZ3MiOnsiYmVmb3JlIjoiPGgzPiIsImFmdGVyIjoiPC9oMz4iLCJ3b3JkcyI6IiIsInJlYWRfbW9yZV9sYWJlbCI6IiIsImVuYWJsZV9odG1sIjoib2ZmIn19@[\/et_pb_text][et_pb_text _builder_version=”3.24″ text_font=”Roboto Condensed|300|||||||” text_text_align=”center” text_font_size=”18px” custom_padding=”0px|||||”]

…<\/strong><\/span><\/p>\n

Integrated production management at Alestis<\/a>. Polaris was born from the analysis of the state of the art in the sector in terms of production management and in relation to the current level of penetration of IoT systems. <\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.24″ custom_padding=”0px||0px|||”][et_pb_row custom_margin=”30px||” background_color_1=”#ffffff” background_color_2=”#ffffff” background_color_3=”#ffffff” padding_top_1=”20px” padding_top_2=”20px” padding_top_3=”20px” padding_right_1=”20px” padding_right_2=”20px” padding_right_3=”20px” padding_bottom_1=”40px” padding_bottom_2=”40px” padding_bottom_3=”40px” padding_left_1=”20px” padding_left_2=”20px” padding_left_3=”20px” custom_css_main_1=”box-shadow: 0 4px 8px 0 rgba(0, 0, 0, 0.2), 0 6px 20px 0 rgba(0, 0, 0, 0.19);” custom_css_main_2=”box-shadow: 0 4px 8px 0 rgba(0, 0, 0, 0.2), 0 6px 20px 0 rgba(0, 0, 0, 0.19);” custom_css_main_3=”box-shadow: 0 4px 8px 0 rgba(0, 0, 0, 0.2), 0 6px 20px 0 rgba(0, 0, 0, 0.19);” _builder_version=”3.24″ module_alignment=”center”][et_pb_column type=”1_3″ _builder_version=”3.24″][et_pb_image src=”https:\/\/sixphere.com\/wp-content\/uploads\/2020\/03\/alestis_logo.png” align=”center” _builder_version=”3.24″ height=”50px” custom_margin=”||20px” filter_invert=”65%”][\/et_pb_image][et_pb_text _builder_version=”3.24″ text_font=”||||||||” header_font=”||||||||” header_3_font=”|600||on|||||” header_3_text_align=”center” header_3_text_color=”#000000″ header_3_font_size=”30px” header_3_line_height=”1.1em” header_4_font=”|600||on|||||” header_4_text_align=”center” header_4_text_color=”#000000″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px”]

Alestis Aerospace<\/h4>[\/et_pb_text][et_pb_text _builder_version=”3.24″ text_font=”Roboto Condensed||||||||” text_text_align=”center” text_font_size=”18px”]

Aeronautical Sector<\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”3.24″][et_pb_image src=”https:\/\/sixphere.com\/wp-content\/uploads\/2020\/04\/005-help.png” align=”center” _builder_version=”3.24″ height=”50px” custom_margin=”||20px” filter_invert=”49%” filter_sepia=”100%”][\/et_pb_image][et_pb_text _builder_version=”3.24″ text_font=”||||||||” text_text_color=”#000000″ header_font=”||||||||” header_3_font=”|600||on|||||” header_3_text_align=”center” header_3_text_color=”#000000″ header_3_font_size=”30px” header_3_line_height=”1.1em” header_4_font=”|600||on|||||” header_4_text_align=”center” header_4_text_color=”#000000″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px”]

PRODUCTION MANAGEMENT<\/h4>[\/et_pb_text][et_pb_text _builder_version=”3.24″ text_font=”Roboto Condensed||||||||” text_text_align=”center” text_font_size=”18px”]

Strategy & Software<\/a><\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”3.24″][et_pb_image src=”https:\/\/sixphere.com\/wp-content\/uploads\/2020\/04\/003-hr.png” align=”center” _builder_version=”3.24″ height=”50px” custom_margin=”||20px” filter_invert=”49%” filter_sepia=”100%”][\/et_pb_image][et_pb_text _builder_version=”3.24″ text_font=”||||||||” text_text_color=”#000000″ header_font=”||||||||” header_text_color=”#000000″ header_3_font=”|600||on|||||” header_3_text_align=”center” header_3_text_color=”#000000″ header_3_font_size=”30px” header_3_line_height=”1.1em” header_4_font=”|600||on|||||” header_4_text_align=”center” header_4_text_color=”#000000″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px”]

POLARIS SOLUTIONS & AGILITY<\/h4>[\/et_pb_text][et_pb_text _builder_version=”3.24″ text_font=”Roboto Condensed||||||||” text_text_align=”center” text_font_size=”18px”]

Software Tool<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.24″ custom_margin=”0px|||||” custom_padding=”0px||0px”][et_pb_row custom_padding=”30px|30px|30px|30px” custom_margin=”20px||20px” _builder_version=”3.24″ background_color=”rgba(103,171,106,0.05)”][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ text_font=”||||||||” text_text_align=”left” custom_margin=”||0px”]

Antecedents<\/h4>[\/et_pb_text][et_pb_divider color=”rgba(23,62,67,0.2)” divider_weight=”3px” _builder_version=”3.24″ width=”50px” custom_margin=”||0px”][\/et_pb_divider][et_pb_text _builder_version=”3.24″ text_font=”|300|||||||” text_text_align=”left”]

Alestis Aerospace is one of the leading companies in engineering and technologies for the manufacture and assembly of aerostructures, and bases its activity on innovation in technology and products.<\/p>\n

It is one of the three TIER 1 companies operating in Spain and has become a reference for the market, with a worldwide presence, a diversified client portfolio and a global resources policy.<\/p>\n

Alestis Aerospace did not have a comprehensive, distributed, multi-level solution to control production management in combination with the use of IoT systems and mechanisms. Furthermore, although reporting was continuous and processes were robust, it lacked real-time information on the progress of the production flow and the traceability of the different manufactured artefacts; it did not have real artificial intelligence mechanisms for decision-making; and it achieved a low level of automation at key points in the production flow, leading to a low use of the resources involved. <\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row custom_padding=”30px|30px|30px|30px||” _builder_version=”3.24″ background_color=”rgba(104,168,222,0.05)”][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ text_font=”||||||||” text_text_align=”left” custom_margin=”||0px”]

Solving challenges<\/h4>[\/et_pb_text][et_pb_divider color=”rgba(23,62,67,0.2)” divider_weight=”3px” _builder_version=”3.24″ width=”50px” custom_margin=”||0px”][\/et_pb_divider][et_pb_text _builder_version=”3.24″ text_font=”|300|||||||” text_text_align=”left”]

Faced with this scenario, we reached a collaboration agreement with Alestis for the development and implementation of our Polaris Industry product in their production plants as a means of improvement and solution to the problems raised.<\/p>\n

Polaris Industry is essentially based on the integration of proximity technologies, Artificial Intelligence, Machine Learning and Big Data, all of which make up an Internet of Everything platform aimed mainly at improving production processes, increasing real-time control of their progress and status, and facilitating daily operations by the actors involved.<\/p>\n

With Polaris, Alestis proposes to take a step further towards the materialization of a real Industry 4.0, in which the production management system is closely linked to IIoT features, and where all components that are part of the production process are connected, communicate and complement each other, being the human being the central element of everything. Likewise, Polaris faces the challenge of democratizing access to platforms of this type, demystifying their complexity of implementation and proposing simple, transparent and fully integrative mechanisms for exploitation and adaptation to real needs. <\/p>\n

Alestis bet for a real transformation around Polaris, and under this circumstance from Sixphere we proposed a fully integrable, extensible and adjustable architecture to the Alestis software ecosystem, with the essential objective of making the most of the resources provided by all the pre-existing systems in the organization and involved in the production process.<\/p>\n

Through integrated production management at Alestis, the company now not only has a platform that automates and facilitates key points of its business processes, but also has a central tool focused on improving productivity and, therefore, on continuous improvement, which invariably leads to a constant increase in its competitiveness.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.24″ custom_margin=”0px||0px” custom_padding=”0px||20px”][et_pb_row custom_padding=”0px||0px” custom_margin=”40px||40px” _builder_version=”3.24″][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_gallery gallery_ids=”5979,5980,5981,5982,5983,5984″ gallery_orderby=”rand” posts_number=”6″ show_title_and_caption=”off” show_pagination=”off” zoom_icon_color=”#ffffff” hover_overlay_color=”rgba(103,171,106,0.9)” hover_icon=”%%204%%” _builder_version=”3.24″ border_color_all=”rgba(51,51,51,0.11)” box_shadow_style_image=”preset1″ custom_css_gallery_item=”width: 33% !important;||margin: 0px !important;||padding: 10px !important;||clear: none !important;”][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Testimonial” _builder_version=”3.24″ background_color=”rgba(103,171,106,0.2)” background_color_gradient_direction=”60deg” custom_margin=”0px||0px” custom_padding=”0px||0px”][et_pb_row module_class=” et_pb_row_fullwidth” _builder_version=”3.24″ width_tablet=”80%” width_last_edited=”on|desktop” max_width_tablet=”80%” max_width_last_edited=”on|desktop” make_fullwidth=”on”][et_pb_column type=”1_2″ _builder_version=”3.0.47″][et_pb_testimonial _builder_version=”3.24″ body_font=”Roboto Condensed|300|||||||” body_text_align=”center” body_font_size=”20px” body_line_height=”1.4em” use_background_color=”off” custom_margin=”30px||”]

“Due to Polaris Industry’s high capacity for integration and adaptation to any software ecosystem, it has become a fundamental and central tool for Alestis, focused mainly on improving productivity and increasing competitiveness.”<\/p>[\/et_pb_testimonial][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.0.47″][et_pb_counters bar_bg_color=”#cc6686″ use_percentages=”off” _builder_version=”3.24″ title_font=”Roboto Condensed||||||||” title_font_size=”18px” max_width=”75%” module_alignment=”right” hover_enabled=”0″ max_width_last_edited=”on|desktop” max_width_tablet=”100%”][et_pb_counter percent=”75″ _builder_version=”3.24″ background_color_default=”#dddddd” parallax_default=”off” parallax_method_default=”on” bar_background_color_default=”#cc6686″ use_percentages=”off” allow_player_pause_default=”off”]Paper removal in the plant[\/et_pb_counter][et_pb_counter percent=”100″ _builder_version=”3.24″ background_color_default=”#dddddd” parallax_default=”off” parallax_method_default=”on” bar_background_color_default=”#cc6686″ use_percentages=”off” allow_player_pause_default=”off”]Automated management of operations and incurred expenses[\/et_pb_counter][et_pb_counter percent=”100″ _builder_version=”3.24″ background_color_default=”#dddddd” parallax_default=”off” parallax_method_default=”on” bar_background_color_default=”#cc6686″ use_percentages=”off” allow_player_pause_default=”off”]Integral and digital production traceability[\/et_pb_counter][et_pb_counter percent=”80″ _builder_version=”3.24″ background_color_default=”#dddddd” parallax_default=”off” parallax_method_default=”on” bar_background_color_default=”#cc6686″ use_percentages=”off” allow_player_pause_default=”off”]Real-time monitoring, progress and quality[\/et_pb_counter][\/et_pb_counters][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Results” _builder_version=”3.24″ background_color=”#ffffff” custom_margin=”0px||” custom_padding=”0px||0px”][et_pb_row custom_padding=”||50px|||” custom_margin=”20px||” _builder_version=”3.24″][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ text_font=”||||||||” text_text_align=”left” custom_margin=”||0px”]

As of today<\/h4>[\/et_pb_text][et_pb_divider color=”rgba(23,62,67,0.2)” divider_weight=”3px” _builder_version=”3.24″ width=”50px” custom_margin=”||0px”][\/et_pb_divider][et_pb_text _builder_version=”3.24″ text_font=”|300|||||||” text_text_align=”left”]

Polaris’ use of the physical environment through IoT mechanisms brings clear and tangible benefits to production management beyond mere data collection, using the signals collected from the environment to calculate proximity events on operators, tooling or manufactured instruments, give them specific meaning within the business flow of the client organisation and automate key points of their business process through them.<\/p>\n

It also makes available to the end user, through usable and mobility-oriented interfaces, real-time reports and information on both the current status of the production process (work progress, times incurred, deviations, etc.) and the situation of the production plant (heat maps, location, etc.).<\/p>\n

It was an ambitious milestone within the reach of few projects and startups associated with the sector, and also a more than ideal scenario for the development and expansion of the system that eventually led to Polaris’ first success.<\/p>\n

From this collaboration, Sixphere is permanently involved in the maintenance of this already implemented system and continues its international expansion with the incorporation of new clients. Do you want to know more? Please feel free to contact us.<\/span><\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.24″ background_color=”rgba(103,171,106,0.05)” custom_padding=”40px|||||”][et_pb_row custom_padding=”0px||0px” _builder_version=”3.24″][et_pb_column type=”4_4″ _builder_version=”3.24″][et_pb_text _builder_version=”3.24″ header_font=”||||||||” header_3_font=”|600|||||||” header_3_font_size=”40px” header_3_line_height=”1.1em” header_4_font=”|700||on|||||” header_4_text_align=”center” header_4_text_color=”#255d83″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px”]

SUCCESS STORIES<\/h4>[\/et_pb_text][et_pb_button button_url=”https:\/\/sixphere.com\/en\/our-success-stories\/” button_text=”Our success stories” button_alignment=”center” _builder_version=”3.24″ custom_button=”on” button_text_size=”16px” button_text_color=”#ffaf87″ button_font=”||||||||” custom_margin=”||20px|||”][\/et_pb_button][et_pb_text _builder_version=”3.24″ header_font=”||||||||” header_3_font=”|600|||||||” header_3_text_align=”center” header_3_font_size=”40px” header_3_line_height=”1.1em” header_4_font=”|700||on|||||” header_4_text_color=”#255d83″ header_4_font_size=”13px” header_4_letter_spacing=”2px” header_4_line_height=”1.8em” custom_margin=”||0px” custom_padding=”||0px”]

Learn about all our stories<\/span>, the ones that end with satisfied <\/span>customers.<\/h3>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”3.23.3″ custom_padding=”||20px” bottom_divider_height=”25px”][et_pb_fullwidth_portfolio fullwidth=”off” posts_number=”3″ show_title=”off” show_date=”off” zoom_icon_color=”rgba(0,0,0,0)” module_class=”three-column-grid” _builder_version=”3.24″ portfolio_header_level=”h3″ portfolio_header_font=”|||on|||||” portfolio_header_text_color=”#dcdb21″ caption_font=”Roboto Condensed||||||||” background_layout=”dark” width=”95%” max_width=”100%” module_alignment=”center” custom_margin=”||18px|||” custom_padding=”||0px” animation_style=”fade” custom_css_portfolio_item=”height: 350px !important;” custom_css_portfolio_overlay=”display: none;” saved_tabs=”all”][\/et_pb_fullwidth_portfolio][\/et_pb_section]\n\n\n\n\n\n\n\n\n\n\n\n\n","protected":false},"excerpt":{"rendered":"

Due to Polaris Industry’s high capacity for integration and adaptation to any software ecosystem, it has become a fundamental and central tool for Alestis, focused mainly on improving productivity and increasing competitiveness.<\/p>\n","protected":false},"author":2,"featured_media":23525,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","content-type":"","footnotes":""},"project_category":[219,178,205],"project_tag":[228,237,209,229],"class_list":["post-24633","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-data-ai","project_category-digitalization","project_category-industry-4-0","project_tag-agile-en","project_tag-alfresco-en","project_tag-laravel-en","project_tag-planning"],"acf":[],"yoast_head":"\nIntegrated production management in Industry 4.0 and manufacturing - Innovaci\u00f3n que conecta tu empresa - Sixphere Technologies<\/title>\n<meta name=\"description\" content=\"Integral management of production in industry and manufacturing. 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