{"id":24630,"date":"2021-01-20T16:26:08","date_gmt":"2021-01-20T15:26:08","guid":{"rendered":"https:\/\/sixphere.com\/project\/digitalization-of-lean-processes-and-5s-for-quality-assurance\/"},"modified":"2025-04-11T10:39:56","modified_gmt":"2025-04-11T08:39:56","slug":"digitalization-of-lean-processes-and-5s-for-quality-assurance","status":"publish","type":"project","link":"https:\/\/sixphere.com\/en\/project\/digitalization-of-lean-processes-and-5s-for-quality-assurance\/","title":{"rendered":"Digitalization of Lean processes and 5S for quality assurance"},"content":{"rendered":"\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n[et_pb_section fb_built=&#8221;1&#8243; custom_padding_last_edited=&#8221;on|phone&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;rgba(147,149,151,0.1)&#8221; custom_padding=&#8221;||150px||false|false&#8221; custom_padding_tablet=&#8221;0px|0px|100px|0px|false|false&#8221; custom_padding_phone=&#8221;|0px|100px|0px|false|false&#8221;][et_pb_row column_structure=&#8221;3_5,2_5&#8243; 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header_3_line_height=&#8221;1.1em&#8221; header_4_font=&#8221;|700||on|||||&#8221; header_4_text_align=&#8221;right&#8221; header_4_text_color=&#8221;#255d83&#8243; header_4_font_size=&#8221;13px&#8221; header_4_letter_spacing=&#8221;2px&#8221; header_4_line_height=&#8221;1.8em&#8221; custom_margin=&#8221;10px||0px||false|false&#8221; custom_padding=&#8221;||0px||false|false&#8221; header_4_text_align_tablet=&#8221;left&#8221; header_4_text_align_phone=&#8221;left&#8221; header_4_text_align_last_edited=&#8221;on|phone&#8221;]<h4>starting point<\/h4>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Oswald|300|||||||&#8221; text_font_size=&#8221;15px&#8221; text_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;right&#8221; custom_margin=&#8221;-10px||||false|false&#8221; text_orientation_tablet=&#8221;left&#8221; text_orientation_phone=&#8221;left&#8221; text_orientation_last_edited=&#8221;on|tablet&#8221;]Do you feel identified?[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; background_enable_color=&#8221;off&#8221; custom_padding=&#8221;20px|10px|20px|20px|false|false&#8221; custom_padding_tablet=&#8221;0px|0px|0px|0px|false|false&#8221; custom_padding_phone=&#8221;0px|0px|0px|0px|false|false&#8221; custom_padding_last_edited=&#8221;on|phone&#8221; border_width_left=&#8221;4px&#8221; border_color_left=&#8221;rgba(51,51,51,0.31)&#8221; border_width_left_tablet=&#8221;0px&#8221; border_width_left_phone=&#8221;0px&#8221; border_width_left_last_edited=&#8221;on|phone&#8221;][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; header_2_font=&#8221;Oswald|300|||||||&#8221; header_2_text_align=&#8221;left&#8221; header_2_font_size=&#8221;20px&#8221; header_2_line_height=&#8221;1.2em&#8221; custom_margin=&#8221;0px||||false|false&#8221; custom_padding=&#8221;0px||||false|false&#8221;]<h2>Lean and 5S Digitalization for Quality Assurance<\/h2>[\/et_pb_text][et_pb_image src=&#8221;https:\/\/sixphere.com\/wp-content\/uploads\/2020\/10\/logo-acesur-mini.png&#8221; title_text=&#8221;logo-acesur-mini&#8221; align_tablet=&#8221;right&#8221; align_phone=&#8221;right&#8221; align_last_edited=&#8221;off|desktop&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; width_phone=&#8221;200px&#8221; width_last_edited=&#8221;off|tablet&#8221; module_alignment=&#8221;left&#8221; height=&#8221;60px&#8221; custom_margin=&#8221;||10px||false|false&#8221; custom_margin_tablet=&#8221;20px||||false|false&#8221; custom_margin_phone=&#8221;20px||||false|false&#8221; custom_margin_last_edited=&#8221;off|desktop&#8221; custom_padding=&#8221;||||false|false&#8221; animation_style=&#8221;fade&#8221; module_alignment_tablet=&#8221;right&#8221; module_alignment_phone=&#8221;right&#8221; module_alignment_last_edited=&#8221;off|desktop&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; header_font=&#8221;|300|||||||&#8221; custom_padding=&#8221;0px|20px|20px|20px|false|false&#8221; custom_padding_tablet=&#8221;|0px||0px|false|false&#8221; custom_padding_phone=&#8221;0px|0px|20px|0px|false|false&#8221; custom_padding_last_edited=&#8221;on|phone&#8221;]<p><a href=\"https:\/\/acesur.com\/en\/\"><span style=\"text-decoration: underline;\">Acesur is one of the leading companies<\/span><\/a> in the agri-food sector. Its long track record and experience have consolidated it as the <strong>national leader in the olive oil <\/strong>and sunflower oil sector in Spain, with exports to nearly a hundred countries around the world. <\/p>\n<p>As part of their hallmark commitment to excellence, they had already begun implementing processes based on <a href=\"https:\/\/sixphere.com\/en\/blog\/5s-and-poka-yoke-in-industry-improving-process-quality\/\"><span style=\"text-decoration: underline;\">Lean Manufacturing and 5S<\/span><\/a>. However, they lacked a solution that would allow them to execute these processes effectively and efficiently, as everything was done manually using decentralized Excel spreadsheets, with low engagement from the key stakeholders. <\/p>\n<p>And this is where <a href=\"https:\/\/sixphere.com\/blog\/5s-covid19\/\"><span style=\"text-decoration: underline;\">smart digitalization<\/span><\/a> came into play\u2014as a means to provide the company with <strong>user-friendly tools<\/strong> that would streamline the management of their audits and the lifecycle of their continuous improvement activities.<\/p>[\/et_pb_text][et_pb_text disabled_on=&#8221;on|on|off&#8221; module_class=&#8221;popup-infography&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Oswald||||on||||&#8221; text_font_size=&#8221;20px&#8221; background_color=&#8221;#FFFFFF&#8221; width=&#8221;300px&#8221; max_width=&#8221;300px&#8221; custom_margin=&#8221;||10px|-50px|false|false&#8221; custom_padding=&#8221;10px||10px||false|false&#8221; custom_css_main_element=&#8221;cursor:pointer;&#8221;]How is a project with Sixphere?[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; disabled_on=&#8221;on|on|off&#8221; module_class=&#8221;popup-overlay-infography&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#FFFFFF&#8221; custom_margin=&#8221;0px|0px|0px|0px|false|false&#8221; custom_padding=&#8221;20px|20px|60px|20px|false|false&#8221; saved_tabs=&#8221;all&#8221;][et_pb_row module_class=&#8221;first-content&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; width=&#8221;90%&#8221; max_width=&#8221;90%&#8221; custom_margin=&#8221;20px|auto|0px|auto|false|false&#8221; custom_padding=&#8221;0px|||||&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221;][et_pb_text module_class=&#8221;popup-content-infography&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; header_3_font=&#8221;Oswald|300|||||||&#8221; header_3_font_size=&#8221;30px&#8221; header_3_line_height=&#8221;0.5em&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; header_4_font_size=&#8221;20px&#8221; custom_margin=&#8221;||0px||false|false&#8221; custom_padding=&#8221;||30px||false|false&#8221;]<h4>Your complete digitalization cycle. <span style=\"color: #ffa327;\"><\/span><\/h4>\n<h3><strong>Three weeks, <span style=\"color: #ffa327;\">one delivery<\/span><\/strong>.<\/h3>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;1&#8243; make_equal=&#8221;on&#8221; module_class=&#8221;popup-content-infography&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; width=&#8221;95%&#8221; max_width=&#8221;95%&#8221; custom_padding=&#8221;0px|0px|0px|0px|false|false&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#6f926e&#8221; border_width_all=&#8221;10px&#8221; border_color_all=&#8221;#FFFFFF&#8221; border_width_right=&#8221;15px&#8221; border_width_bottom=&#8221;15px&#8221;][et_pb_image src=&#8221;https:\/\/sixphere.com\/wp-content\/uploads\/2021\/01\/Design-thinking-rafiki.png&#8221; title_text=&#8221;Design thinking-rafiki&#8221; show_bottom_space=&#8221;off&#8221; _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; width=&#8221;60%&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Roboto Condensed|300|||||||&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; header_4_text_align=&#8221;right&#8221; header_4_text_color=&#8221;#ffffff&#8221; header_4_font_size=&#8221;16px&#8221; header_4_line_height=&#8221;1.2em&#8221; background_color=&#8221;#f4f4f4&#8243; background_enable_color=&#8221;off&#8221; positioning=&#8221;absolute&#8221; position_origin_a=&#8221;bottom_right&#8221; width=&#8221;50%&#8221; custom_margin=&#8221;|0px|||false|false&#8221; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221;]<h4>You want to improve your business, and digitalization is the key. <strong>You contact Sixphere!<\/strong><\/h4>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Oswald|300|||||||&#8221; text_text_color=&#8221;#ffa327&#8243; text_font_size=&#8221;30px&#8221; background_color=&#8221;#FFFFFF&#8221; positioning=&#8221;absolute&#8221; position_origin_a=&#8221;top_right&#8221; text_orientation=&#8221;right&#8221; width=&#8221;55px&#8221; custom_margin=&#8221;-5px|-5px|||false|false&#8221; custom_padding=&#8221;10px|10px|10px||false|false&#8221;]#1[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#f5df4d&#8221; border_color_all=&#8221;#efd7e5&#8243;][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Roboto Condensed|300|||||||&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; header_4_text_align=&#8221;right&#8221; header_4_font_size=&#8221;16px&#8221; header_4_line_height=&#8221;1.2em&#8221; background_enable_color=&#8221;off&#8221; positioning=&#8221;absolute&#8221; position_origin_a=&#8221;bottom_right&#8221; z_index=&#8221;500&#8243; width=&#8221;50%&#8221; custom_margin=&#8221;10px||10px||false|false&#8221; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221;]<h4><strong>We know you!<\/strong> We analyze your needs and ideas through an initial meeting.<\/h4>[\/et_pb_text][et_pb_image src=&#8221;https:\/\/sixphere.com\/wp-content\/uploads\/2021\/01\/Meeting-rafiki.png&#8221; title_text=&#8221;Meeting-rafiki&#8221; show_bottom_space=&#8221;off&#8221; align=&#8221;center&#8221; _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; 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title_text=&#8221;Organizing projects-rafiki&#8221; show_bottom_space=&#8221;off&#8221; _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; width=&#8221;60%&#8221; module_alignment=&#8221;left&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Oswald|300|||||||&#8221; text_text_color=&#8221;#ffa327&#8243; text_font_size=&#8221;30px&#8221; background_color=&#8221;#FFFFFF&#8221; positioning=&#8221;absolute&#8221; position_origin_a=&#8221;bottom_right&#8221; text_orientation=&#8221;right&#8221; width=&#8221;55px&#8221; custom_margin=&#8221;0px|-5px|-5px||false|false&#8221; custom_padding=&#8221;10px|10px|10px|10px|false|false&#8221; locked=&#8221;off&#8221;]#3[\/et_pb_text][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Roboto Condensed|300|||||||&#8221; header_text_align=&#8221;left&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; header_4_text_align=&#8221;right&#8221; 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_builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;right&#8221; height=&#8221;75px&#8221; filter_invert=&#8221;80%&#8221; animation_style=&#8221;slide&#8221; animation_direction=&#8221;bottom&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.7.7&#8243; header_font=&#8221;||||||||&#8221; header_3_font=&#8221;|600|||||||&#8221; header_3_font_size=&#8221;40px&#8221; header_3_line_height=&#8221;1.1em&#8221; header_4_font=&#8221;|700||on|||||&#8221; header_4_text_align=&#8221;right&#8221; header_4_text_color=&#8221;#255d83&#8243; header_4_font_size=&#8221;13px&#8221; header_4_letter_spacing=&#8221;2px&#8221; header_4_line_height=&#8221;1.8em&#8221; custom_margin=&#8221;10px||0px||false|false&#8221; header_4_text_align_tablet=&#8221;left&#8221; header_4_text_align_phone=&#8221;&#8221; header_4_text_align_last_edited=&#8221;on|phone&#8221;]<h4>challenges &amp; objectives<\/h4>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;Oswald|300|||||||&#8221; text_font_size=&#8221;15px&#8221; text_letter_spacing=&#8221;2px&#8221; text_orientation=&#8221;right&#8221; custom_margin=&#8221;-10px||||false|false&#8221; text_orientation_tablet=&#8221;left&#8221; text_orientation_phone=&#8221;&#8221; text_orientation_last_edited=&#8221;on|phone&#8221;]Does it apply to your processes?[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_3&#8243; _builder_version=&#8221;4.7.7&#8243; _module_preset=&#8221;default&#8221; background_enable_color=&#8221;off&#8221; custom_padding=&#8221;20px|10px|20px|20px|false|false&#8221; custom_padding_tablet=&#8221;0px|0px|0px|0px|false|false&#8221; custom_padding_phone=&#8221;0px|0px|0px|0px|false|false&#8221; custom_padding_last_edited=&#8221;on|tablet&#8221; border_width_left=&#8221;4px&#8221; border_color_left=&#8221;rgba(255,163,39,0.5)&#8221; border_width_all_tablet=&#8221;&#8221; border_width_all_phone=&#8221;0px&#8221; border_width_all_last_edited=&#8221;on|tablet&#8221; border_width_left_tablet=&#8221;0px&#8221; border_width_left_phone=&#8221;&#8221; border_width_left_last_edited=&#8221;on|phone&#8221;][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;|300|||||||&#8221; header_font=&#8221;|300|||||||&#8221; custom_padding=&#8221;0px|20px|20px|20px|false|false&#8221; text_orientation_tablet=&#8221;&#8221; text_orientation_phone=&#8221;left&#8221; text_orientation_last_edited=&#8221;on|phone&#8221;]<ul>\n<li>To digitize the <strong>quality audit management<\/strong> process on the shop floor through the implementation of 5S practices.<\/li>\n<li>To digitize the recording of graphical evidence and the <strong>lifecycle of non-conformities<\/strong> and improvement tasks.<\/li>\n<li><strong>Gamify the process<\/strong> to increase the involvement of the key stakeholders in the process.<\/li>\n<li>Have centralized digital information on audits and results in <strong>real-time<\/strong>.<\/li>\n<li>Obtain segmented <strong>evolution reports<\/strong> on quality aspects for decision-making.<\/li>\n<\/ul>[\/et_pb_text][et_pb_testimonial author=&#8221;Mercedes Mendoza&#8221; job_title=&#8221;Factory Director at Dos Hermanas&#8221; company_name=&#8221;Acesur&#8221; quote_icon=&#8221;off&#8221; _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;Oswald|300|||||||&#8221; body_text_align=&#8221;right&#8221; body_font_size=&#8221;18px&#8221; author_font=&#8221;|600|||||||&#8221; position_font=&#8221;||on||||||&#8221; text_orientation=&#8221;right&#8221; width=&#8221;75%&#8221; width_tablet=&#8221;100%&#8221; width_phone=&#8221;100%&#8221; width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221;]&#8221;Our production process demands a very high level of quality, with hourly reviews throughout the entire workflow, so having an agile system that allows us to monitor every step and quickly identify any area for improvement is crucial.&#8221;[\/et_pb_testimonial][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; specialty=&#8221;on&#8221; padding_top_bottom_link_1=&#8221;false&#8221; 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_builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221;][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; header_text_align=&#8221;right&#8221; header_3_font=&#8221;Oswald|300|||||||&#8221; header_3_text_align=&#8221;right&#8221; header_3_font_size=&#8221;30px&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; header_4_text_align=&#8221;right&#8221; header_4_font_size=&#8221;20px&#8221; header_4_line_height=&#8221;1.3em&#8221; custom_margin=&#8221;||0px||false|false&#8221; custom_padding=&#8221;||0px||false|false&#8221;]<h3><strong>Receive the <span style=\"color: #ffa327;\">complete and detailed Acesur success story<\/span> in your email.<\/strong><\/h3>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.8.1&#8243; _module_preset=&#8221;default&#8221; header_text_align=&#8221;right&#8221; header_3_font=&#8221;Oswald|300|||||||&#8221; header_3_text_align=&#8221;right&#8221; header_3_font_size=&#8221;30px&#8221; header_4_font=&#8221;Oswald|300|||||||&#8221; 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